Rear Axle Seal Replacement (Part 2)

Vehicle Rear Axle Seal

For Part 1 Click The Link

Step 27 - Next, push the seal into the differential housing, then use a flat bar and hammer to install the seal by tapping it into place. The seal is completely installed when its flush with the housing.

Installing New Axle Seal
Step 28 - After the seal has been installed, carefully install the axle without damaging the seal with the axle. (Note: Always lubricate seal before axle shaft installation.)

Installing Axle Shaft
Step 29 - Axle will slide into place while rotating slightly back and fourth.

Axle Installed

Step 30 - Next, insert the C clip retainer, and move the axle outward to secure the clip.
Re-Installing C Clip
Step 31 - After the C clip installation insert the the pinion shaft. (Note: Orientate the shaft as to align bolt hole.)

Reinstalling Pinion Shaft
Step 32 - Example of bolt hole orientation.

Align Pinion Shaft Bolt Hole
Step 33 - After the shaft has been installed, insert the retainer bolt and tighten.

Installing Pinion Bolt
Step 34 - Once the bolt has been tightened remove old gasket and clean surface.

Removing Differential Gasket
Step 35 - Next, clean the metal debris from the differential cover magnet (Note: some magnets are located inside the differential housing.)

Clean Metal Debris

 Step 36 - After the differential cover has been cleaned of debris and old gaskets, install a new gasket using gasket sealer. (Note: Use high grade silicon rubber, create bead inside of the bolt holes.)

Installing Gasket Sealer
Step 37 - Next install the differential cover being careful not to move the cover once contacted to the housing. (Excessive movement will cause the sealant to be less effective.)

Installing Differential Cover
Step 38 - Install cover bolts and tighten in a star pattern. Bolts don't need be super tight, just snug.

Tightening Differential Cover Bolts

Step 39 - Once the cover bolts are tight, remove the differential fill plug to install gear oil.
Refilling Differential Gear Oil
Step 40 - The fluid level is full when gear oil is dripping from the fill port, to double check the level gentle dip a finger inside the port. (Note: Never turn drive shaft or axles when checking gear oil.)

Checking Differential Gear Oil
Step 41 - After the fluid has been refilled, reinstall the fill plug and tighten.

Reinstall Fill Plug
Once the job is complete check for leaks at the cover gasket or axle seal. Safety return the vehicle to ground level. Test drive the vehicle and listen for abnormal noises. also recheck the differential for fluid leakage.

Comments

Post a Comment

Popular posts from this blog

Ford TFI-IV System Details And Diagrams

Image
Ford Engine TFI-IV System GENERAL INFORMATION See Figures 1 and 2 Fig. Fig. 1: TFI schematic Fig. Fig. 2: Exploded view of the TFI components The Thick Film Integrated (TFI-IV) ignition system uses a camshaft driven distributor with no centrifugal or vacuum advance. The distributor has a diecast base, incorporating a Hall effect stator assembly. The TFI-IV system module is mounted on the distributor base, it has 6 pins and uses an E-Core ignition coil, named after the shape of the laminations making up the core. The TFI-IV module supplies voltage to the Profile Ignition Pick-up (PIP) sensor, which sends the crankshaft position information to the TFI-IV module. The TFI-IV module then sends this information to the EEC-IV module, which determines the spark timing and sends an electronic signal to the TFI-IV ignition module to turn off the coil and produce a spark to fire the spark plug. The operation of the universal distributor is accomplished through the H...
Read more

how to replace Throttle position sensor on 2000 ford expedition

Image
Ford TPS Sensor Replacement Throttle Position Sensor The Throttle Position (TP) sensor is a potentiometer that provides a signal to the PCM that is directly proportional to the throttle plate position. The TP sensor is mounted on the side of the throttle body and is connected to the throttle plate shaft. The TP sensor monitors throttle plate movement and position, and transmits an appropriate electrical signal to the PCM. These signals are used by the PCM to adjust the air/fuel mixture, spark timing and EGR operation according to engine load at idle, part throttle, or full throttle. The TP sensor is not adjustable. The TP sensor receives a 5 volt reference signal and a ground circuit from the PCM. A return signal circuit is connected to a wiper that runs on a resistor internally on the sensor. The further the throttle is opened, the wiper moves along the resistor, at wide open throttle, the wiper essentially creates a loop between the reference signal and the signal return ret...
Read more

How To Service Automatic Transmission

Image
Automatic Transmission Service Step by step service guide on how to service an automatic transmission, this article pertains to most vehicles but was performed on a 2002-2007 Saturn Vue. Difficulty Scale: 3 of 10 Tools and Supplies Needed Transmission fluid Transmission filter service kit (if equipped) Socket set Fluid funnel Protective eyewear and gloves Helpful Information Changing the fluid in the automatic transmission in your vehicle promotes proper operation and helps the transmission last longer without failure. All car manufacturers have different service intervals for their particular transmission. In a typical transmission service, the fluid is completely flushed (including the torque converter), a filter is changed, the transmission pan is cleaned and a new pan gasket installed. Common Problems Premature transmission failure due to lack of maintenance, low fluid, dirty filter. Manual transmission: premature clutch failure due to abusive drivi...
Read more